Customized Raw Material Formulation Development and Mass Production Conversion Solution

Focusing on the pain points of chemical enterprises such as poor adaptability of general raw materials, lack of core formulations and low mass production conversion rate, this solution provides full-chain customized services from demand research to mass production. In the early stage, a R&D team composed of chemical engineers and material experts is set up to deeply understand customers’ application scenarios (such as new energy batteries, high-end coatings, textile printing and dyeing, etc.), performance indicators (such as energy storage efficiency, weather resistance, flame retardant rating, etc.) and cost budgets, and carry out targeted formulation design. During the R&D process, it optimizes the proportion of raw material components through lab-scale tests, focusing on the stability, compatibility and production feasibility of the formulations. Then, pilot-scale amplification tests are carried out to simulate the actual factory production processes (such as mixing, reaction, molding, etc.) and solve technical problems in the process from lab-scale to mass production (such as component uniformity, process parameter adaptability, etc.). At the same time, it balances formulation performance and cost comprehensively, optimizing raw material selection to control production costs on the premise of meeting customers’ indicator requirements. In the mass production stage, it provides on-site technical guidance, assists enterprises in adjusting production equipment parameters and standardizing operation procedures to ensure stable product quality. Subsequently, it provides formulation iteration services, continuously optimizing formulation performance according to customers’ production feedback, changes in market demand or upgrading of industry standards, helping enterprises form core technical barriers. For example, developing electrode coating material formulations with long cycle life for new energy battery enterprises, and R&D film-forming aid formulations with low VOC and high scrub resistance for coating enterprises, with mass production conversion rate reaching more than 95%.