Solutions

Focusing on the core pain points of high energy consumption and high emissions in chemical enterprises, this solution integrates digital monitoring, intelligent optimization and full-process carbon management services to help enterprises achieve cost reduction, efficiency improvement and compliant development under the dual carbon policies. Firstly, it builds a full-dimensional energy data collection system, adapted to heterogeneous equipment of chemical enterprises (such as reactors, air compressors, boilers, etc.). Through intelligent terminals compatible with DCS, PLC and other systems, it collects real-time consumption data of multiple energy types including electricity, coal and natural gas, breaks “data silos” and realizes visual monitoring of energy consumption. Then, with the help of built-in multi-dimensional analysis models, it identifies energy-saving potential from equipment, process, time period and other aspects. For example, optimizing the temperature parameters of reactors (reducing by 5℃ can cut energy consumption by 8%) and adjusting the operating load of air compressors to avoid no-load waste, so as to generate personalized energy-saving strategies. At the same time, a carbon accounting module is embedded, connected to national carbon emission accounting standards, which automatically counts direct emissions (fuel combustion, process) and indirect emissions (purchased electricity), generates compliant carbon emission reports, and provides emission reduction solutions such as green electricity replacement and carbon footprint tracing. The solution also supports integration with enterprises’ existing ERP and MES systems, forming a closed-loop management of “energy consumption monitoring – analysis and optimization – carbon accounting – effect verification”. It helps enterprises reduce energy waste by more than 30%, lower unit product energy consumption by 8%-15%, and meet the requirements of carbon emission disclosure and policy compliance.

Aiming at the pain points of chemical raw material supply chains such as decentralized procurement, weak bargaining power, high logistics risks and inventory imbalance, this solution builds a full-chain guarantee system of “resource integration + intelligent management + risk hedging”. On the upstream side, it integrates global high-quality supplier resources, selects raw material manufacturers with qualification certification and stable production capacity, and establishes a hierarchical supplier database covering full categories including basic chemical raw materials, fine intermediates and functional additives. Through group procurement mode, it helps enterprises reduce procurement costs by 10%-20%. On the midstream side, it deploys an intelligent inventory management system. Based on production plans, raw material consumption rates, market supply and demand changes and other data, it establishes a dynamic inventory early warning mechanism, sets safe inventory thresholds to avoid raw material overstock or stock shortages. Meanwhile, it provides professional warehousing services, setting up warehousing centers that meet hazardous chemical storage standards in core chemical industrial clusters to realize centralized management and on-demand allocation of raw materials. On the downstream side, it optimizes the logistics and distribution network, cooperates with enterprises qualified for hazardous chemical transportation, adopts GPS real-time monitoring, precise temperature and humidity control and other means to ensure safe and compliant transportation of raw materials. For international procurement scenarios, it provides one-stop services such as customs declaration and compliance testing to avoid policy risks in cross-border trade. In addition, the solution includes a price fluctuation hedging mechanism. Through long-term agreement procurement, futures tool consulting and other methods, it helps enterprises lock in raw material costs, cope with sharp market price fluctuations and ensure production continuity.

Faced with increasingly stringent environmental protection policies (such as VOC emission reduction, halogen-free requirements, and upgrading of sewage discharge standards), this solution provides a full-cycle environmental compliance service of “diagnosis – replacement – optimization – certification”. Firstly, it conducts environmental compliance diagnosis on enterprises’ existing production systems, including environmental assessment of raw materials, detection of pollutant emissions from production processes, and analysis of wastewater/waste gas/solid waste treatment efficiency, to accurately locate compliance risk points (such as use of high-VOC solvents, application of halogen-containing flame retardants, substandard wastewater treatment, etc.). Then, it provides green raw material replacement solutions. For example, replacing halogen-containing flame retardants with phosphorus-nitrogen halogen-free flame retardants, replacing high-VOC organic solvents with water-based or plant-based solvents, and replacing traditional non-degradable additives with biodegradable additives. It ensures that the alternative raw materials match the original ones in performance and cost without requiring major transformation of production equipment. At the same time, it optimizes production processes to reduce pollutant generation, such as improving reaction conditions to cut by-product emissions, introducing closed-loop recycling systems to recover solvents and waste heat, and improving resource utilization rate. Finally, it assists enterprises in completing environmental compliance certification, including compiling MSDS, applying for international environmental certifications such as RoHS/REACH, and connecting with local environmental protection departments to complete pollutant discharge permit declaration. It ensures that enterprises fully comply with national and international environmental standards, get rid of the risk of environmental penalties and enhance their green brand image.

Focusing on the pain points of chemical enterprises such as poor adaptability of general raw materials, lack of core formulations and low mass production conversion rate, this solution provides full-chain customized services from demand research to mass production. In the early stage, a R&D team composed of chemical engineers and material experts is set up to deeply understand customers’ application scenarios (such as new energy batteries, high-end coatings, textile printing and dyeing, etc.), performance indicators (such as energy storage efficiency, weather resistance, flame retardant rating, etc.) and cost budgets, and carry out targeted formulation design. During the R&D process, it optimizes the proportion of raw material components through lab-scale tests, focusing on the stability, compatibility and production feasibility of the formulations. Then, pilot-scale amplification tests are carried out to simulate the actual factory production processes (such as mixing, reaction, molding, etc.) and solve technical problems in the process from lab-scale to mass production (such as component uniformity, process parameter adaptability, etc.). At the same time, it balances formulation performance and cost comprehensively, optimizing raw material selection to control production costs on the premise of meeting customers’ indicator requirements. In the mass production stage, it provides on-site technical guidance, assists enterprises in adjusting production equipment parameters and standardizing operation procedures to ensure stable product quality. Subsequently, it provides formulation iteration services, continuously optimizing formulation performance according to customers’ production feedback, changes in market demand or upgrading of industry standards, helping enterprises form core technical barriers. For example, developing electrode coating material formulations with long cycle life for new energy battery enterprises, and R&D film-forming aid formulations with low VOC and high scrub resistance for coating enterprises, with mass production conversion rate reaching more than 95%.

The quality stability of chemical raw materials directly affects the performance of downstream products. This solution builds a quality control system of “full-process testing + intelligent tracing + continuous improvement”. In the procurement link, it conducts full-index incoming inspection on raw materials provided by suppliers, including purity analysis, component content determination, physical and chemical property testing (such as temperature resistance, acid and alkali resistance, viscosity, etc.) and impurity content testing (such as heavy metals, harmful organic substances). High-precision equipment such as high-performance liquid chromatography and infrared spectrometers are adopted to ensure that raw materials meet procurement standards. Meanwhile, a supplier quality rating system is established to regularly evaluate the quality stability of suppliers’ products and optimize the supplier structure. In the production link, quality inspection points are set at key process nodes to monitor component changes, temperature, pressure and other parameters during the reaction process in real time, adjust processes in a timely manner and avoid the production of unqualified products. Automated sampling and testing equipment are used to reduce manual operation errors and improve testing efficiency. In the delivery link, batch sampling inspection is carried out on finished products, and detailed quality inspection reports are issued to ensure consistent performance of each batch of products. Meanwhile, a product quality tracing system is established to record raw material procurement batches, production process parameters, testing results and other information, realizing full traceability “from raw materials to finished products”. If quality problems occur, the causes can be quickly located and recall processing can be carried out. In addition, the solution includes quality problem rectification services, providing rectification suggestions such as process optimization and raw material replacement for problems found in testing (such as substandard purity and excessive impurities), helping enterprises improve product quality stability and reduce customer complaint rates.

Targeting the pain points of traditional chemical enterprises such as extensive production processes, lagging equipment operation and maintenance, and high labor costs, this solution integrates industrial internet, internet of things, big data and other technologies to realize digital upgrading of production and operation & maintenance. On the production side, it deploys an intelligent production monitoring system to collect real-time operating parameters (such as temperature, pressure, speed) and production data (such as output, energy consumption, raw material consumption) of key equipment including reactors, mixers and heat exchangers, which are centrally displayed through a visualization platform, enabling managers to monitor production status remotely in real time. At the same time, an intelligent optimization algorithm is embedded to automatically adjust process parameters according to production data, optimize production rhythm, improve production efficiency by 15%-20% and reduce human operation errors. On the operation and maintenance side, predictive maintenance technology is adopted. Sensors are used to monitor equipment operating status in real time, analyze equipment vibration, temperature, energy consumption and other data, predict equipment failure risks, issue maintenance early warnings in advance and avoid production losses caused by sudden shutdowns. An equipment operation and maintenance database is established to record equipment maintenance history and spare parts replacement, optimize maintenance plans and spare parts inventory, and reduce operation and maintenance costs by more than 30%. In addition, the solution supports in-depth integration of production data with management systems (ERP, MES), realizing collaborative linkage of production planning, raw material procurement, inventory management and energy consumption statistics, improving the overall operational efficiency of enterprises. Meanwhile, it provides employee operation training services to help production personnel quickly master the operation methods of intelligent equipment and systems, ensuring the effective implementation of digital transformation.

Targeting the pain points of high policy barriers, complex compliance requirements, and low customs clearance efficiency in cross-border trade of chemical raw materials, this solution builds a full-chain service system of “compliance prediction – document preparation – customs clearance execution – risk avoidance”. Firstly, a professional cross-border trade compliance team is established to deeply interpret the access policies of target markets (such as EU REACH Regulation, US TSCA Act, ASEAN chemical product standards, etc.). It provides compliance prediction for enterprises’ raw material export/import, clarifies prohibitive clauses and restrictive indicators (such as harmful component thresholds, packaging requirements), and avoids goods detention or penalties due to non-compliance with policies. Then, it assists enterprises in preparing a complete set of compliance documents, including internationally standardized MSDS (Material Safety Data Sheet), UN number declaration, certificate of origin, component analysis report, and import/export license for endangered species (if relevant raw materials are involved), ensuring that the document information is accurate and meets the review requirements of the target market. In the customs clearance execution link, strategic cooperation is established with professional customs clearance agencies at major ports around the world. Being familiar with local customs declaration processes and inspection priorities, it submits declaration materials quickly, coordinates and solves sudden problems during customs clearance (such as component questioning, document supplement), and shortens the customs clearance cycle by more than 30%. In addition, it provides trade risk hedging services, including exchange rate fluctuation early warning, guidance on the selection of international trade terms (Incoterms), and suggestions on transportation insurance configuration, helping enterprises avoid potential risks such as cross-border logistics delays and exchange rate changes, and ensuring smooth and compliant cross-border trade.

Focusing on the core pain points of small and medium-sized chemical enterprises (SMEs) such as lack of technical talents, backward production processes, and low production capacity utilization, this solution provides integrated empowerment services of “technical diagnosis – process upgrading – talent training – production capacity optimization”. Firstly, a comprehensive technical and production diagnosis is carried out. Combining the enterprise’s existing equipment, raw materials, and product structure, core problems are identified (such as low reaction conversion rate, excessive energy consumption, substandard product purity, etc.). For example, for small coating enterprises, it diagnoses the problem of poor product stability caused by backward dispersion processes; for fine chemical intermediate enterprises, it analyzes the problem of limited production capacity caused by unreasonable reaction routes. Then, customized process upgrading plans are provided, including optimizing reaction conditions (temperature, pressure, catalyst selection), introducing efficient production equipment (such as automatic feeding systems, precision separation equipment), and improving raw material ratios. Without large-scale equipment investment, the reaction conversion rate is increased by 10%-15%, and the unit product energy consumption is reduced by more than 20%. At the same time, targeted technical training is carried out, covering raw material characteristics, process operation specifications, common problem troubleshooting, safe production, etc. Through online courses + on-site practical operations, the professional capabilities of the enterprise’s production and technical personnel are improved. In addition, production capacity optimization services are provided. Based on market demand forecasting, it assists enterprises in adjusting product structures and focusing on the production of high-value-added products; optimizes production scheduling to reduce equipment switching time and material waste, and increases production capacity utilization to more than 85%, helping SMEs achieve differentiated development in the fierce market competition.